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Key features and benefits of double deep pallet racking

Feb 08,2026 Page View:265

Double deep pallet racking is a type of storage system used in warehouses and distribution centers to maximize storage space while maintaining accessibility to palletized goods. It is a variation of selective pallet racking that allows for higher storage density. In double deep racking, pallets are stored two rows deep, one behind the other, instead of just one row deep as in traditional selective racking.



Here are some key features and benefits of double deep pallet racking:

Increased Storage Density: Double deep racking allows for higher storage density compared to traditional selective racking. By storing pallets two deep, you can effectively double the storage capacity of your warehouse without increasing its footprint.


Selectivity: While double deep racking provides higher storage density, it still offers relatively good selectivity. This means that you can access individual pallets when needed, although not as easily as in a selective racking system.


Specialized Forklifts: Double deep racking typically requires specialized forklifts with extended reach capabilities. These forklifts have longer forks and can reach the second pallet in the row. Some may also have telescoping forks to handle double deep storage.


Reduced Aisle Space: Double deep racking systems have narrower aisles compared to selective racking, as they require space for the forklift to maneuver between the rows. This reduction in aisle space contributes to higher storage density.


FIFO or LIFO: Double deep racking can be used for both FIFO (First-In, First-Out) and LIFO (Last-In, First-Out) inventory management, depending on how goods are loaded and retrieved. FIFO is more challenging to implement with double deep racking, but it is possible.


Ideal for Certain Products: Double deep racking is well-suited for storing products with a moderate to high turnover rate where batch picking or order picking is common. It's often used for storing large quantities of a single SKU.


Rack Configurations: Double deep racking systems can be configured in various ways, such as with push-back racks, drive-in racks, or flow racks, depending on the specific storage and retrieval needs of the warehouse.


Cost-Efficiency: Double deep racking can be a cost-effective solution for businesses looking to increase their storage capacity without expanding their warehouse space significantly.


While double deep pallet racking offers advantages in terms of storage density, it's important to consider your specific inventory handling requirements and the types of products you store when deciding whether it's the right solution for your warehouse. Additionally, you should ensure that your forklift fleet is compatible with the system, as specialized forklifts are often necessary for efficient operation.


If you are interested in this type of rack, don't hesitated to email or message me.

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